AVENTUS FFS Technology – Performance That Fits Your Process
When it comes to packaging free‑flowing bulk materials in PE bags, more than just output matters. Reliable product protection, high economic efficiency, a clean packaging process and the flexibility to respond to different products and film types are key. This is exactly what AVENTUS FFS technology represents.
Our TOPAS family offers scalable solutions for a wide range of performance requirements – from cost‑efficient applications with frequently changing products to high‑speed packaging at the highest performance level.
Why Choose FFS Technology?
Tightly sealed and compact PE bags reliably protect the product, support excellent storage stability and ensure an attractive presentation at the point of sale. Robust film bags and secure sealing also provide effective protection against moisture, enabling long storage periods without compromising product quality.
AVENTUS FFS technology supports reduced material consumption, the use of recyclable materials and a sustainable packaging process. By minimising packaging material usage and enabling the processing of films with a high recycled content, FFS technology contributes to greater resource efficiency while maintaining high packaging quality.
A high degree of automation, minimized effort for operation and maintenance, and a powerful, reliable, and space-saving machine design form the basis for cost-efficient packaging processes. In particular, the website highlights high productivity, low operating costs, low-wear and low-maintenance technology, as well as high-performance, space-saving machine concepts.
A high degree of automation, minimized effort for operation and maintenance, and a powerful, reliable, and space-saving machine design form the basis for cost-efficient processes. This is complemented by intuitive user guidance, a clean packaging environment, good accessibility, and low noise levels. Even with changing requirements, FFS technology remains flexible—thanks, for example, to easy changeover to different product and film types.
Learn more about our packaging solutions
TOPAS XL is the high-speed solution within the TOPAS family. It has been developed for demanding high-end applications and continuous operation at the highest output rates. The current AVENTUS website describes TOPAS as particularly powerful, reliable, and efficient, and positions it—especially in its latest configuration—as one of the fastest solutions for high-performance filling of granulates into FFS bags.
TOPAS M is the cost-effective solution for lower or variable production rates. It is particularly suited for specialty products, smaller production volumes, or applications with frequent product changes. This makes it the ideal choice for companies seeking a well-balanced combination of flexibility and investment security.
The FFS 600 from AVENTUS is a compact and versatile solution for filling free-flowing bulk materials into PE tubular film bags. It has been specifically designed for applications where flexibility, process reliability, and cost-efficient operation are key priorities.
Thanks to its well-engineered form-fill-seal concept, the FFS 600 forms, fills, and seals the bag directly within the machine. The result is cleanly sealed, stable, and easy-to-handle bags with high packaging quality and reliable product protection.
What works with precision on a small scale also delivers outstanding performance on a large scale. Modern silo systems are often designed as multi-level concepts, with filling technology on the upper level and traffic areas at ground level. AVENTUS adopts this structure and integrates bulk loading directly on the upper level—mobile, space-saving, and without the need for additional infrastructure.
At the core is our proven net weigher technology, which serves as the dosing system and enables highly precise, multi-stage filling. This ensures that every vehicle load is achieved accurately and efficiently—without detours, reweighing, or repositioning.
Optional features such as metal detection with automatic rejection, product sampling, or digital data acquisition via Q‑Connect can be integrated as required.
Benefits
- Hohe Gewichtgenauigkeit durch präzise mehrstufi ge
- High weight accuracy through precise multi-stage dosing
- High performance for bulk loading up to approx. 80–90 t/h (depending on product)
- No additional infrastructure required—reduces investment and operating costs
- Mobile, space-saving concept for flexible use within the silo system
- Consistent technology and operating logic based on proven AVENTUS net weigher
- Deviation < 25 kg at a target weight of 25,000 kg
- Efficient, safe, and clean loading of trucks, railcars, or containers
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